Lead Tech Mechanical Engineer

Summary

Provides technical support with the design and troubleshooting of automated manufacturing equipment to achieve Safety, Quality, Delivery, and Cost metrics. Applies technical knowledge with regards to mechanical design, PLCs, Vision Systems, Robots, Servos, etc. to resolve problems in the manufacturing process. Hands-on apply technical knowledge to resolve machine and process issues with regards to mechanical, electrical, or programming of high-speed automated equipment. Hands on performs corrective and preventive maintenance. Develop initiatives to improve efficiency on all machines under his responsibility.

Job Description

• Hands-on development and implementation of improvements to high-speed automated equipment used in the manufacturing of medical devices.
• Perform troubleshooting and maintenance of high-speed automated equipment.
• Use technical knowledge and experience in programming and troubleshooting to resolve equipment issues and improve the performance of automated machines, utilizing Robotics (FANUC, ABB, Stäubli), Rockwell Automation Software (Studio 5000, FactoryTalk), Servo Motion Control Systems (Kinetix Servo Drives), Advanced Process Controls (Fuzzy Logic, PID functions, Functional Chart Language, EtherNet/IP and TCP/IP networks), Vision Systems (Cognex and Keyence), and Product and Parts Identification (RFID and barcode technologies).
• Follow all safety procedures and identify and communicate necessary adjustments to address potential safety concerns, including the proper use of PPE.
• Collaborate with production, engineering, quality, and maintenance teams to ensure performance and operational goals are met.
• Maintain clear communication regarding performance goals and requirements established by management.
• Support CAPA (Corrective and Preventive Action) activities as required to address systemic issues within manufacturing and quality systems.

Education and Experience

• Bachelor's degree in Mechanical Engineering, Electrical Engineering, Manufacturing Technology, or a related engineering discipline.
• Strong hands-on experience in programming, troubleshooting, and implementing software changes using robotics, Rockwell Automation Software, servo motion control systems, advanced process controls, vision systems, and product/parts identification technologies.
• Strong experience with electrical and mechanical design, including creating and interpreting schematics, solid/3D models, mechanical drawings, mechanical BOMs, control panel designs, and electrical BOMs.
• Strong experience with high-speed assembly of plastic components utilizing ultrasonic welding, RF forming and welding, UV systems, EFD dispensing systems, and other related high-speed assembly technologies.
• Bilingual proficiency in English and Spanish is highly desirable.
• 3 years in a manufacturing environment preferred.

Knowledge, Skills, and Abilities (KSA)

• Communication: Basic oral and written communication skills.
• Teamwork: Ability to work collaboratively as part of a team and independently as needed.
• Problem-Solving: Basic troubleshooting, problem-solving, and decision-making skills.
• Technical Knowledge: Mechanical and electrical fundamentals; basic knowledge of control systems, robotics, and automation; familiarity with PLCs and vision systems.
• Systems Knowledge: Knowledge of quality systems and GMP compliance requirements; familiarity with ERP systems, including SAP.
• Microsoft Office: Basic proficiency with Microsoft Office applications.

Core Competencies

• Service-oriented attitude
• Self-driven and proactive
• Commitment to safety and quality
• Continuous improvement mindset