Manager, Process Engineering – Collagen/Lyo Value Stream
Integra LifeSciences
Summary
The Process Engineering Manager is responsible for the technical and leadership of the site value stream's equipment and processes. They are responsible for end-to-end process and product understanding and control, managing lifecycle management and sustaining engineering changes, and driving improvements in quality, productivity, and yield. They are responsible for multidisciplinary project definition from project hand off, including validation/commissioning, with the goal of optimizing asset life cycle management and sustainability by using good engineering practices in support of supply chain integrity.
Job description
Reporting & Management Scope
Under direct supervision of the Value Stream Manager. Position will directly manage a team of process engineers and technicians.
Key Responsibilities
- Ensure the safety of colleagues through effective and continuously improving environmental, health, and safety program engagement.
- Ensure all team members receive training, and are knowledgeable and compliant regarding safety procedures, policies, permits, practices, PPE, proper housekeeping, and awareness.
- Initiates and lead accidents, near miss, and incident investigations.
- Lead team supporting production line operations including new products, and process transfers, equipment qualifications, process validations, process efficiency improvements, and quality and supply issues resolutions.
- Lead and develop a team of engineers and technicians staffing, training, attendance, overtime, operational issues, talent management, performance management, development planning and reporting of results.
- Oversee team develop and implement engineering studies as necessary, specifications and drawings, engineering change orders (ECO), Non-conformances (NC's), Corrective and Preventative Actions (CAPA), Failure Mode Effects Analysis (FMEA), validations (IQ, OQ, PQ, PV, TMV, etc).
- Ensure project planning and execution projects the identity, quality, durability, reliability, safety, and effectiveness of medical devices and, thereby, projects patient safety.
- Performs timely technical investigations and provides practical manufacturing solutions, under appropriate regulatory guidelines for a medical device manufacturer.
- Ensure team conducts timely and effective non-conformances, investigations, and Corrective and Preventive Action(s) (CAPA).
- Partner with the cross-functional teams to meet customer fulfillment needs as well as lead process optimization, yield improvement, six sigma process excellence and lean projects.
- Monitor process capability and performance metrics (CoPQ, Cpk, yield, run time, downtime, scrap).
- Develop improvement and mitigation projects to improve capability and performance.
- Ensure value stream cost of goods sold (COGS) results are in line with financial targets by ensuring bill-of-materials (BOMS), routers, and process instructions align to costs.
- Accountable for all department financial budgets (headcount, expense, capital, inventory).
- Complete other job-related duties as assigned.
Skills & Competencies
- Engineering or Technical degree with 5+ years of experience leading a team (direct reports or projects) or equivalent education and years of management experience or master's degree with 3+ years of experience leading a team (direct or projects) or equivalent education and years of management experience.
- Demonstrate excellent organizational and English communication skills (oral & written).
- Financial acumen relating to investment opportunities, continuous improvement P&L impacts, etc.
- Proficiency in MS Office Suite and statistical analysis software.
- Experience in regulated environment; medical device or pharma preferred.
- Familiarity with health, safety, and environmental regulations related to manufacturing.
- Self-motivated team player with ability to work independently and collaboratively across all levels of the organization.
Requirements
- Engineering or Technical degree
- 5+ years of experience leading a team (direct reports or projects) or equivalent education and years of management experience
- Master's degree with 3+ years of experience leading a team (direct or projects) or equivalent education and years of management experience
- Excellent organizational and English communication skills (oral & written)
- Financial acumen relating to investment opportunities, continuous improvement P&L impacts
- Proficiency in MS Office Suite and statistical analysis software
- Experience in regulated environment; medical device or pharma preferred
- Familiarity with health, safety, and environmental regulations related to manufacturing
- Self-motivated team player with ability to work independently and collaboratively across all levels of the organization
Benefits
- Medical, Dental & Vision
- Life insurance
- Short-term disability
- Long-term disability
- Business accident insurance
- Group legal insurance
- 401(k) savings plan
Company overview
Integra LifeSciences Holdings Corporation is a global medical technology company headquartered in Princeton, New Jersey, founded in 1989. As a publicly traded company on NASDAQ under the symbol IART, Integra specializes in developing and manufacturing innovative medical devices for neurosurgery, reconstructive surgery, and general surgery applications. The company is renowned for its pioneering work in regenerative medicine, most notably the Integra artificial skin, which was the first commercially reproducible skin tissue used to treat severe burns and other skin wounds. Integra's comprehensive product portfolio includes surgical instruments, neurosurgical devices, advanced wound care solutions, orthopedic hardware, dermal regeneration products, and tissue-engineered wound dressings. With approximately 3,946-4,396 employees worldwide, the company serves hospitals, outpatient surgery centers, and medical practices globally through direct sales representatives and an extensive distribution network. Integra's commitment to limiting uncertainty for surgeons enables healthcare professionals to focus on providing optimal patient care through simplified procedures and reliable medical technology solutions.