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Operations Lead (Shop Floor Supervisor)

Merck

Rahway, NJOnsitePosted 1 day ago$87,300.00 - $137,400.00/year
Full TimeEntry LevelManufacturing & CMCPharmaceutical
Original posting ↗

Summary

The Modality Agnostic Chemistry Scaleup (MACS) group within the Chemical Engineering Research & Development (CERD) Department is seeking a highly motivated individual to work in a fast-paced job that provides pilot plant operations experience and a strong understanding of engineering fundamentals. The Process Supervisor position will report to the Associate Director, MACS Operations and will be a member of the MACS Operations Team at the Rahway, NJ facility.

Job description

Responsibilities

  • Serve as an operations team member supporting the Modality Agnostic Chemistry Scaleup (MACS) Center, a new potent, multi-modality drug substance development and GMP clinical manufacturing plant.
  • Serve as a team member from testing and startup through to when the MACS facility is fully operational; potentially support other new and/or existing facilities across the SM PR&D network.
  • Contribute to equipment and facility design, system commissioning/qualification, and other critical activity workstreams to enable facility startup.
  • Supervise and participate in daily production activities while ensuring compliance with Safety, GMP Quality, and Environmental requirements.
  • Prioritize and assign daily activities for the operations staff.
  • Implement process improvement actions to meet S&E and GMP requirements.
  • Ensure facility readiness for API processing and share accountability for the facility's performance.
  • Work cooperatively with the MACS leadership team and cross-functional MACS partners to drive overall success and performance of the building.

Additional Supported Areas

As required and in addition to support of current capital projects, the Senior Specialist may provide direct support to other areas such as the Small Scale Organics Pilot Plant (SSO) and the Prep Lab Area.

Education Minimum Requirement

Bachelor's degree in Chemical Engineering, Materials Science/Engineering, Pharmaceutical Sciences, or related engineering/scientific discipline with at least 2 years of relevant experience in a process development lab, pilot plant/manufacturing facility, or other operations environment. OR High school diploma with at least 6 years of relevant experience in a process development lab or pilot plant/manufacturing facility.

Required Experience and Skills

  • Mechanical aptitude and familiarity with chemical process development and process equipment.
  • Supervising a team of shop floor personnel in an operations environment.
  • Understanding of and experience with cGMPs, GDPs, and S&E regulations.
  • Experience operating/maintaining manufacturing scale, pilot scale, and/or lab scale equipment.
  • Effective communication skills and a collaborative mindset.
  • Experience in conflict resolution and root cause analyses.
  • Ability to build effective work relationships with a varied workforce.
  • Adaptable to a dynamic production environment.
  • Relevant experience in a process development lab or pilot plant/manufacturing facility.
  • Must be able to rotate between 1st and 2nd shift on a weekly basis.
  • Desire and willingness to learn, contribute and lead.
  • Coordinating maintenance activities around processing activities to support reliable facility operation.
  • Working in an environment with Automation Systems (DeltaV, PLC, etc.).

Desired Experience and Skills

  • GMP facility design, equipment start-up and/or qualification.
  • Small molecule drug substance and/or biologics process development.
  • Supporting compliance investigations and change management.
  • Process Hazard Analysis (PHA) and/or Level of Protection Analysis (LOPA).
  • Potent Compound processing and containment systems (e.g., isolators).
  • Interacting with process utility systems associated with a large drug substance pilot plant including WFI generation/distribution, Process Chillers, Vacuum Systems, etc.
  • Quality systems notifications, Root Cause Analysis (RCA), Corrective Action Preventative Action (CAPA), quality change controls, and/or safety Management of Change (MOC).

Requirements

  • Bachelor's degree in Chemical Engineering, Materials Science/Engineering, Pharmaceutical Sciences, or related engineering/scientific discipline with at least 2 years of relevant experience in a process development lab, pilot plant/manufacturing facility, or other operations environment; OR High school diploma with at least 6 years of relevant experience
  • Mechanical aptitude and familiarity with chemical process development and process equipment
  • Supervising a team of shop floor personnel in an operations environment
  • Understanding of and experience with cGMPs, GDPs, and S&E regulations
  • Experience operating/maintaining manufacturing scale, pilot scale, and/or lab scale equipment
  • Effective communication skills and a collaborative mindset
  • Experience in conflict resolution and root cause analyses
  • Ability to build effective work relationships with a varied workforce
  • Adaptable to a dynamic production environment
  • Relevant experience in a process development lab or pilot plant/manufacturing facility
  • Must be able to rotate between 1st and 2nd shift on a weekly basis
  • Desire and willingness to learn, contribute and lead
  • Coordinating maintenance activities around processing activities to support reliable facility operation
  • Working in an environment with Automation Systems (DeltaV, PLC, etc.)

Benefits

  • Medical, Dental & Vision
  • 401(k) Matching
  • Retirement Benefits
  • Paid Holidays
  • Vacation
  • Compassionate Leave
  • Sick Days
  • Annual Bonus
  • Long-Term Incentive

Company overview

Merck & Co., Inc., known as Merck in the United States and Canada and MSD (Merck Sharp & Dohme) internationally, is a premier American multinational pharmaceutical company headquartered in Rahway, New Jersey. Founded in 1891 as the U.S. subsidiary of the German Merck Group, the company became independent following World War I and has since grown into one of the world's largest biomedical companies, ranking fourth globally by revenue. Merck operates across three core business segments: pharmaceuticals, vaccines, and animal health products. The company is renowned for its groundbreaking research and development, having brought numerous life-saving medicines to market including Keytruda (pembrolizumab), a leading immunotherapy for cancer treatment that generated $29.5 billion in 2024 revenue, and Gardasil, a revolutionary HPV vaccine. With approximately 75,000 employees worldwide, Merck maintains a robust pipeline of innovative therapies focused on oncology, vaccines, hospital acute care, cardiology, neuroscience, virology, immunology, and diabetes. The company invests heavily in R&D, spending $17.9 billion in 2024 alone, demonstrating its commitment to advancing scientific discovery. Merck's legacy spans over 130 years of bringing hope to humanity through important medicines and vaccines, operating with a purpose to use leading-edge science to save and improve lives globally while fostering an inclusive workforce and responsible business practices.

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