Quality Systems Technician
Fresenius Medical Care
Summary
Support manufacturing and production processes for bloodlines, peritoneal dialysis products, solutions and concentrates, involving assembly, troubleshooting, and/or testing. Conduct quality associated laboratory tests in support of manufacturing operations and analyze and record test data to monitor and maintain conformity to company specifications, in alignment with Test Methods (TM), Standard Operating Procedures (SOP), cGMP and GLP.
Job description
Responsibilities
- Work within Fresenius standards and product specifications to test and analyze samples, set up and operate laboratory equipment, perform product testing and support testing for line validations, Quality Incentive Programs (QIPs), engineering studies, and stability studies.
- Work with bill of materials, components, engineering drawings, assembly, layouts, packaging design, connection systems, testing, sterilization, material stability, interaction and compatibility with other systems, biocompatibility, risk management, user requirements, design verification and validation.
- Use, select and maintain testing equipment for Fresenius medical devices and other products.
- Utilize and apply knowledge of Fresenius standards, regulations and product specifications to assess and improve quality of manufactured products.
- Operate, maintain, and repair a wide range of machinery, equipment and tools used in testing and analysis including the Instron Tensile Testing Machine, optical comparators, scales, Uson leak testers, pump machines, etc.
- Calibrate, fine-tune, and adjust laboratory equipment to achieve precise results.
- Execute safety protocols associated with medical device manufacturing and testing lab environments including proper handling of hazardous materials, use of personal protective equipment, and emergency response procedures.
- Complete documentation needed to support testing procedures, including data capture forms, equipment logbooks, or inventory forms.
- Maintain proper Good Laboratory Practices and techniques for handling laboratory reagents and instrumentation.
- Provide training to new employees and assistance to junior level staff with more complex support tasks, as directed by immediate supervisor.
- Escalate issues to supervisor for resolution, as deemed necessary.
- Review and comply with the Code of Business Conduct and all applicable company policies and procedures, local, state and federal laws and regulations.
Requirements
Position requires a Bachelor's degree (or an equivalent foreign degree) in Industrial and Systems Engineering, Manufacturing Engineering or a closely related field and 3 years of experience as a Quality Control Technician or Analyst.
Must also have 3 years of experience (which can have been gained concurrently with the primary experience requirement above) working with the following:
- Performing and designing laboratory tests in compliance with Good Manufacturing Practices (cGMP) and Good Laboratory Practices (GLP);
- Using and maintaining laboratory testing equipment including Atomic Absorption, Autotitrator, FTIR, Autopol and Incubators;
- Operating and maintaining product design machinery including balances/scales, measurement tools, leak testers, tensile, mixing tanks;
- Relevant safety protocols, including the use of Personal Protective Equipment (PPE), chemical hygiene standards, lock-out/tag-out procedures, and hazardous material disposal and working in environments that require gowning and strict adherence to hygiene protocols;
- Recording test data, maintaining lab notebooks, and completing forms; and
- FDA regulations for medical devices (CFR 820).
Requirements
- Bachelor's degree (or equivalent foreign degree) in Industrial and Systems Engineering, Manufacturing Engineering or a closely related field
- 3 years of experience as a Quality Control Technician or Analyst
- 3 years of experience performing and designing laboratory tests in compliance with cGMP and GLP
- 3 years of experience using and maintaining laboratory testing equipment including Atomic Absorption, Autotitrator, FTIR, Autopol and Incubators
- 3 years of experience operating and maintaining product design machinery including balances/scales, measurement tools, leak testers, tensile, mixing tanks
- 3 years of experience with relevant safety protocols including PPE, chemical hygiene standards, lock-out/tag-out procedures, and hazardous material disposal
- 3 years of experience recording test data, maintaining lab notebooks, and completing forms
- 3 years of experience with FDA regulations for medical devices (CFR 820)
Company overview
Fresenius Medical Care AG & Co. KGaA is the world's leading provider of products and services for individuals with renal diseases, serving as a global healthcare company specializing in kidney dialysis treatment. Founded in 1996 and headquartered in Bad Homburg, Germany with North American operations based in Waltham, Massachusetts, the company operates an extensive network of 4,171 outpatient dialysis centers across approximately 50 countries, serving over 345,000 dialysis patients worldwide. As the clear market leader in dialysis services, Fresenius Medical Care holds a dominant 38% market share of the dialysis market in the United States. The company provides comprehensive renal care solutions including hemodialysis machines, dialyzers, peritoneal dialysis solutions, and related medical devices through its 42 production sites globally. With approximately 128,000 employees, Fresenius Medical Care focuses on improving patients' quality of life through innovative technologies and therapies for end-stage renal disease treatment, offering both in-center and home dialysis options while maintaining a strong commitment to value-based care and patient well-being.