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Senior Process Engineer, Cell Therapy Process Development

AstraZeneca

Gaithersburg, MDOnsitePosted 1 day ago$96,000 - $144,000/year
Full TimeSenior LevelManufacturing & CMCPharmaceutical
Original posting ↗

Summary

We are seeking a highly motivated Senior Process Engineer to support cell therapy process characterization and commercialization activities. In this role, you will play critical role in advancing late-stage cell therapy process development, process characterization, PPQ readiness, BLA-enabling studies, and technology transfer to different manufacturing sites.

Job description

Position Summary

We are seeking a highly motivated Senior Process Engineer to support cell therapy process characterization and commercialization activities. In this role, you will play critical role in advancing late-stage cell therapy process development, process characterization, PPQ readiness, BLA-enabling studies, and technology transfer to different manufacturing sites.

This position focuses specifically on cell therapy unit operations, including T-cell enrichment, activation, transduction, washes and harvest either semi-automated or automated equipment.

The ideal candidate brings deep technical expertise, hands-on experience with cell therapy unit operations, and demonstrates success in supporting clinical and commercial readiness.

Key Responsibilities

Process development and characterization

  • Design, execute, and support autologous or allogenic cell therapy process optimization and robustness studies.
  • Drive implementation of closed-system operations and automation strategies to support scalability and compliance.
  • Plan and execute process characterization studies (DOE, multivariate studies, scale-down models, and scale-up assessments) in alignment with QbD and ICH guidelines.
  • Perform risk assessment, data analysis, write technical reports, and present outcome of the studies to cross-functional teams and governance forums.
  • Support development and refinement of control strategies for cell therapy processes, including raw materials, and cell therapy process parameters.
  • Conduct batch record review, deviation assessment, and data trending to ensure robustness of cell therapy manufacturing processes.
  • Apply AI-enabled tools and digital analytics to accelerate data review, trend analysis, batch record evaluation, and process understanding.

PPQ, Tech Transfer & Manufacturing Readiness

  • Contribute to PPQ planning, readiness, execution, and documentation for cell therapy processes.
  • Support technology transfer of cell therapy processes to internal manufacturing sites including make-a-batch assessments and drafting manufacturing batch record.
  • Provide on-the-floor technical support during scale-up, engineering runs, PPQ batches, and commercial manufacturing campaigns (including off-shift support when required).
  • Support raw material risk assessments, comparability studies, and process risk evaluations across facilities and platforms.

Regulatory Support

  • Contribute to authoring and reviewing CMC documentation, including cell therapy process descriptions, characterization summaries, PPQ protocols and reports, and control strategy elements.
  • Support preparation of BLA/MAA submissions and responses to regulatory questions related to cell therapy manufacturing.

Cross-Functional Collaboration

  • Work closely with analytical sciences, quality, regulatory, and manufacturing teams to ensure end-to-end process alignment.
  • Represent cell therapy characterization activities in technical meetings, reviews, and governance discussions.
  • Support lifecycle management, post-approval changes, and continuous improvement initiatives for cell therapy processes.

Required Qualifications

  • Ph.D. in Chemical Engineering, Biochemical Engineering, Biotechnology, or related field with 2+ years of industry experience; OR M.S. with 5+ years; OR B.S. with 7+ years of hands-on industry experience.
  • Strong technical expertise in key cell therapy unit operations (e.g., cell isolation, activation, transduction, expansion, harvest, formulation, cryopreservation).
  • Demonstrated experience with GMP operations and late-stage / commercial readiness.
  • Proven ability to analyze complex datasets, develop sound recommendations, and communicate clearly across levels.
  • Experience with late-stage development, process characterization, and PPQ principles for cell therapy processes.
  • Demonstrated proficiency in applying AI tools and digital solutions to data analysis, documentation, and workflow automation.
  • Experience working in GMP environments, including batch record execution or review, deviations, and investigations.
  • Strong technical writing, data analysis, and problem-solving skills.

Preferred Qualifications

  • Experience with viral vector handling (Lentivirus, AAV) in manufacturing processes.
  • Familiarity with automation platforms (e.g., CliniMACS Prodigy, Lovo, G-Rex, Wave bioreactors).
  • Experience implementing closed, automated, or high-throughput systems.
  • Experience designing and executing DOE and multivariate data analysis for cell therapy processes.
  • Experience with JMP or similar statistical analysis tools.
  • Experience contributing to BLA/MAA submissions or regulatory interactions.
  • Knowledge of control strategy development and risk assessment tools (e.g., FMEA).
  • Formal training or demonstrated application of digitalization, automation, or AI-enabled tools in bioprocess development.

Key Competencies

  • Strong experimental design and execution skills.
  • Excellent cross-functional communication and collaboration.
  • Ability to operate effectively in fast-paced, late-stage development environments.
  • Scientific curiosity, ownership mindset, and willingness to support manufacturing operations.

Requirements

  • Ph.D. in Chemical Engineering, Biochemical Engineering, Biotechnology, or related field with 2+ years of industry experience; OR M.S. with 5+ years; OR B.S. with 7+ years of hands-on industry experience
  • Strong technical expertise in key cell therapy unit operations (e.g., cell isolation, activation, transduction, expansion, harvest, formulation, cryopreservation)
  • Demonstrated experience with GMP operations and late-stage / commercial readiness
  • Proven ability to analyze complex datasets, develop sound recommendations, and communicate clearly across levels
  • Experience with late-stage development, process characterization, and PPQ principles for cell therapy processes
  • Demonstrated proficiency in applying AI tools and digital solutions to data analysis, documentation, and workflow automation
  • Experience working in GMP environments, including batch record execution or review, deviations, and investigations
  • Strong technical writing, data analysis, and problem-solving skills

Benefits

  • 401(k) Retirement Programs
  • Paid Time Off
  • Vacation
  • Holiday Pay
  • Health Insurance
  • Dental Coverage
  • Vision Coverage
  • Short-Term Incentive Bonuses
  • Equity-Based Awards

Company overview

AstraZeneca is a global, science-led, patient-focused pharmaceutical company dedicated to accelerating the delivery of life-changing medicines that create enduring value for patients, society, and shareholders. With a workforce of over 94,300 employees worldwide, the company operates across three core therapy areas: Oncology, BioPharmaceuticals (including Cardiovascular, Renal & Metabolism, Respiratory & Immunology), and Rare Disease. Headquartered in Cambridge, UK, AstraZeneca maintains strategic R&D centers in Cambridge, Gaithersburg (US), Boston (US), Gothenburg (Sweden), Shanghai, and Beijing. The company generated $54.1 billion in total revenue in 2024 and invested $13.6 billion in scientific research and development. AstraZeneca's bold aspiration is to be pioneers in science, lead in disease areas, and transform patient outcomes, with a goal to launch 20 new medicines and achieve $80 billion in total revenue by 2030. The company is recognized for its commitment to sustainability, health equity, and creating an inclusive work environment where diverse perspectives drive innovation.

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