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Sr. Process Engineer, Manufacturing

Elanco

Elwood, KSOnsitePosted 52 days ago
Full TimeSenior LevelManufacturing & CMCPharmaceutical
Original posting ↗

Summary

The Sr. Process Engineer is responsible for supporting the design, operation, control, and optimization of assets supporting technical processes at Elanco's Elwood, Kansas monoclonal antibody (mAb) manufacturing facility. Serving as a subject matter expert (SME) for both processes and equipment, this role is deeply engaged in data analysis, troubleshooting, technology transfers, and continuous improvement activities. You will play a vital role in daily operations while also leading the design and delivery of local and major capital projects to ensure the site's technical success.

Job description

Your Responsibilities

  • Technical Support & Troubleshooting: Provide engineering solutions for process and equipment issues, ensuring all systems are fit for purpose and provide on-floor support to manufacturing teams for root cause analysis and CAPA implementation.
  • Regulatory & Quality Compliance: Ensure equipment and processes operate in a state of control in alignment with regulatory commitments, cGMPs, and Elanco standards, maintaining the qualified state of equipment through rigorous maintenance oversight.
  • Data-Driven Optimization: Use performance and capacity analysis to identify, recommend, and implement improvements that optimize system performance.
  • Capital Project Delivery: Support project teams in the delivery of local and major capital projects, participating in design, development, commissioning, qualification, and validation (CQV) activities.
  • Documentation Excellence: Create, review, and revise critical technical documentation including User Requirement Specifications (URS), P&IDs, PFDs, and safety/environmental assessments.
  • Safety & Hazard Mitigation: Participate in hazardous operations and process safety reviews to identify and mitigate risks, ensuring all operations comply with health, safety, and environmental policies.
  • Cross-Functional Collaboration: Partner with team members to identify potential risks, sources of variability, and value engineering opportunities to maximize project return.
  • Change Management: Prepare and execute change management plans and corresponding action items to ensure seamless process interventions.

What You Need to Succeed (minimum qualifications)

  • Education: Bachelor's degree (or equivalent) in a science or engineering discipline.
  • Experience: 10 years of experience in the pharmaceutical, biotechnology, or a related regulated industry.
  • Top 2 Skills: Strong analytical thinking and technical problem-solving skills; and a proven ability to prioritize and deliver results in cross-functional team environments with minimal supervision.

What Will Give You a Competitive Edge (preferred qualifications)

  • Direct experience in capital project design, development, and execution.
  • In-depth understanding of monoclonal antibody (mAb) or recombinant protein manufacturing processes.
  • Practical experience in commissioning, qualification, and validation (CQV) for aseptic processes and technology transfers.
  • Proficiency with SAP, AutoCAD, Veeva Vault, and the application of RCI, FMEA, and QRM tools.
  • Working knowledge of USDA and/or EU GMP regulations for veterinary biologics.

Additional Information

  • Location: Elwood, Kansas
  • Travel: Minimal (<5%)
  • Schedule: This is a day-shift position; however, flexibility for weekend or evening work may be required to provide process support to ongoing manufacturing operations.

Requirements

  • Bachelor's degree (or equivalent) in a science or engineering discipline
  • 10 years of experience in the pharmaceutical, biotechnology, or a related regulated industry
  • Strong analytical thinking and technical problem-solving skills
  • Proven ability to prioritize and deliver results in cross-functional team environments with minimal supervision

Benefits

  • Relocation packages
  • Parental leave
  • Employee resource groups
  • Annual bonus opportunity
  • 401(k) matching

Company overview

Elanco Animal Health Incorporated is a global leader in the animal health pharmaceutical industry, dedicated to improving the health and well-being of both pets and farm animals worldwide. Founded in 1954 as a division of Eli Lilly and Company, Elanco became an independent public company in 2018 and has since grown to become the world's second-largest independent animal health company. With approximately 9,000 employees globally, the company operates with a clear purpose: 'making life better for animals, makes life better.' Elanco develops innovative medicines, vaccines, and health solutions that empower veterinarians, farmers, and pet owners to advance animal care. The company maintains a balanced portfolio between pet health and farm animal products, offering over 200 brands that address critical health challenges ranging from companion animal diseases to livestock productivity. Headquartered in Indianapolis, Indiana, Elanco is publicly traded on the New York Stock Exchange (NYSE: ELAN) and continues to drive innovation in animal health through strategic acquisitions and dedicated research and development efforts.

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