Staff Supplier Manufacturing Engineer, Machining

Primary Function of Position

Responsible for ensuring suppliers meet ISI requirements for quality, service, delivery, and cost. Drive suppliers to continuously improve business and manufacturing processes. Evaluate and select suppliers. Guide Engineering in choosing suppliers for new products and providing DFM input to new designs. Supports both NPI and ongoing production, monitors and works with suppliers to improve supplier performance. Executes detailed projects with suppliers to implement changes and improvements affecting quality, cost, capacity, risk, and sub-supplier management.

Roles & Responsibilities

• Work with suppliers to develop best manufacturing practices and processes for NPI components.
• Work with suppliers to execute cost reductions, capacity improvements, and risk mitigation.
• Select the right process and supplier for the part, considering long-term fit and total cost of ownership.
• Manage supplier changes including manufacturing process changes, production optimization, facility changes, new equipment qualification, and new line validations.
• Drive changes to ISI requirements as necessary by initiating and managing changes to specifications and drawings through the engineering change order process.
• Own and drive to closure supplier variances from symptom through root cause analysis to corrective action, including careful CAPA documentation.
• Effectively prioritize and advance multiple concurrent projects and tasks.
• Clearly communicate project status to key stakeholders.
• Build, own, and relentlessly pursue a vision for developing suppliers.
• Understand proper level of documentation detail for tracking of actions and justification of decisions.
• Generate key metrics for the team and suppliers, and continually drive for timely achievement of those metrics.
• Drive suppliers to continually improve their business and manufacturing process performance to meet Intuitive's requirements for supplier excellence using a collection of best practices in project management, Six Sigma, Lean, SPC and negotiation.
• Lead these efforts without managerial guidance at several suppliers simultaneously.
• Implement corrective and preventive actions for supplier process by driving supplier's investigations and root cause analysis.
• Provide effective and timely supply base health information and recommendation to management by creating and delivering data-driven supply base information to any level of management at ISI with little or no guidance.
• Prepare and deliver supplier communications as required by independently working with suppliers on scorecard creation.
• Work with suppliers and ISI engineering for the new product introduction to create product supplier landscapes, develop supplier ramp readiness plans, provide DFM input, and influence supplier selection.
• Review, analyze and close customer complaints, manufacturing variance requests, and first article inspections by judging risk analyses and justifications.
• Develop and maintain harness standards, specifications, and design guidelines.

Required Skills and Experience

• Minimum 10 years related experience with a BS Engineering degree or 8 years' experience with MS in Engineering, or 5 years' experience with PhD.
• Excellent written and verbal communication skills including presentations to executive level management.
• Excellent interpersonal skills and team building skills.
• A proven history of implementing Lean/6 Sigma/SPC Programs at suppliers.
• Excellent project management skills.
• Excellent analytical and problem-solving skills along with good judgment.
• Demonstrable knowledge in evaluating and challenging supplier technical, quality, and business capabilities.
• Demonstrable knowledge of a wide range of manufacturing processes including understanding of key input variables for quality, cost, and capacity.

Required Education and Training

• Minimum Education: BS degree in Engineering, advanced degree preferred.
• Experience with statistical analysis software such as Minitab.
• Ability to read and interpret detailed mechanical drawings (GD&T) and communicate technical information.
• Experience with CAM software such as Fusion, Creo, Master CAM, Esprit.
• Experience with metrology such as CMM, vision systems and manual inspection techniques.
• Minimum 5 years of engineering experience in Machining, especially medical devices components.
• Experience with secondary processes such as cleaning, passivation, brazing, heat treating, electropolishing.
• Experience with machining of superalloys material.

Working Conditions

Ability to travel to suppliers on an as-needed basis – domestic and international, 25-40%.

Preferred Skills and Experience

• CAD experience with 3D modeling tools.
• Experience with ERP software and PLM.
• Experience in a high-volume medical device company.